X106 Internally Mounted Cylinder Sensor With External Electronics


Intrinsically Safe sensors for Hazardous GAS atmospheres
Available in any travel from 5mm to 800mm.



The intrinsically safe X106 LIPS® (Linear Inductive Position Sensor) is ATEX and IECEx approved for use in potentially explosive gas/vapour atmospheres. It is designed for demanding hydraulic or pneumatic cylinder position feedback applications where service life, environmental resistance and cost are important and is ideal for OEMs seeking good sensor performance for arduous applications in hazardous areas.
Overall performance, repeatability and stability are outstanding over a wide temperature range. The unit is highly compact and space-efficient, being responsive along almost its entire length. Like all Positek sensors it provides a linear output proportional to displacement, each unit is supplied with the output calibrated to the travel required by the customer, from 5mm to 800mm and with full EMC protection built in.
The X106 is very rugged, being made of stainless steel with an inert fluoropolymer-sheathed probe and stainless steel target tube. The probe and target are easy to install, as is the electronics module which has a two mounting options. Environmental sealing is to IP65 or IP67 depending on selected cable or connector options.

Positek intrinsically safe sensors are designed to be used with a galvanically isolated amplifier .  Approved galvanic isolation amplifiers (X005) are available from Positek; there is a choice of 0.5-9.5V or 4-20mA transmission outputs.

The sensor can be installed with a cable length up to 1km between the sensor and the amplifier.




Specification

Intrinsic Safety

 

ATEX/IECEx approval

The sensor is ATEX/IECEx approved to II 1G Ex ia IIC T4 GA (Ta = -40°C to +80°C). This designates the sensor as belonging to; Group II: suitable for all areas except mining, Category 1 G: can be used in areas with continuous, long or frequent periods of exposure to hazardous gas (Zone 0). Protection class ia, denotes intrinsically safe for all zones. Apparatus group IIC: suitable for IIA to IIC explosive gas. Temperature class T4: maximum sensor surface temperature under fault conditions 135°C. Ambient temperature range extended to -40°C to 80°C. Approval only applies to the specified ambient temperature range and atmospheric conditions in the range 0.80 to 1.10 Bar, oxygen <=21%.

Galvanic Isolation Amplifier

Intrinsically safe sensors must be used with a galvanically isolated amplifier with safety parameters not exceeding:- Ui: 11.4V, Ii: 0.2A, Pi: 0.51W.  Sensor can be installed with a cable length up to 1000m maximum from the amplifier, cable capacitance and inductance can be up to:- Capacitance: 200 nF max, Inductance: 810 μH max.

Approved amplifiers are available from Positek; there is a

choice of 0.5-9.5V or 4-20mA transmission outputs.

Sensor Specification

 

Dimensions

 

Probe Housing Diameter

20mm

Probe Length

Measurement length + 62mm

Electonics Module Diameter

35mm

Electronics Module Length

40mm-42mm see drawing

Travel

any stroke from 5mm to 800mm (eg 305mm)

Independant Linearity

<±0.25% up to 450mm <±0.50% over 450mm at 20°C

Temperature Coefficient

<±0.01%/°C Gain & <±0.01%FS/°C Offset

Resolution

Infinite

Noise

<0.02% FSO

Frequency Response

>10KHz (-3dB)

 

 

Temperature Limits

 

Operating

-40 to + 80°C

Storage

-40 to + 125°C

EMC Performance

 

Susceptibility

EN 61000-6-2

Radiated

EN 61000-6-3

 

 

Vibration

IEC 68-2-6: 10g

Shock

IEC 68-2-29: 40 g

MTBF

350,000 hrs 40°C Gf

Hydraulic Pressure

350 Bar

Sealing

IP65/IP67(connector) / IP67(cable)

 

 

Electrical Connections

Screened 3 core cable or integral connector

Detailed Dimensions

Refer to drawings below. Other options available.

Outline

Click for pdf
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Typical Installation in Cylinder

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Sealing Details

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Target Details Fitting

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Datasheet Click for pdf
Installation Sheet Click for pdf


Preferences

Positek offers a range of options for its standard sensors.
Each sensor is manufactured to suit each customer's preferences.
If your requirement is outside the options given below,
Positek can modify/ redesign a sensor to suit your specific requirement.
Standard options are available as below:

 

 

Measurement range:

Factory set to any length from 5mm to 800mm in increments of 1mm.
For example, if your application requires 10" (254 mm) measurement
then Positek will manufacture the sensor specifically for this length.
The mechanical length and calibration will be set up for 254 mm.



Connector/Cable Options:

Option code
Connector - Hirschmann GD series Axial, IP65
J
Connector - Axial, IP67, M12 - 4 pin. Without trim adjustment
J + Z600
Connector - Axial, IP67, M12 - 4 pin.
With trim adjustment
J + Z601
Cable with short gland Axial, Gland, IP67
M
Cable with M12 gland Axial, Gland, IP67
L
Cable length - The standard length of cable supplied with a Positek position sensor is 50cm although you can specify any length you require, up to a maximum of 15000cm.
Specified in cm after the L or M
e.g. L200 for 200cm cable from axial cable gland

The sensor can be supplied without access to the two trim pots (gain and offset) with the adjustment holes sealed.
Option code

Y

 

Electronics Module:
Option code
Flanged
T
M18 Thread
P

 

Target Flange Options (see drawing TG24-11):
Option code
Penny and Giles HLP100
V
Temposonics (M4 fixing)
W
Parker Hannifin Cylinder Version
X

 

Click Here For Approved Galvanic Isolation Amplifier Options

 

 

 

Free Design Service

If you need a position sensor that is outside the scope of the above options to suit your installation requirement or specification, Positek will be happy to modify or create a new design to suit your needs


Contact Positek Technical Department - Click Here

 


 

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  Positek Limited

L6 The Link   Andoversford Industrial Estate   Cheltenham   Glos GL54 4LB   UK
Tel: +44 (0) 1242820027   Fax: +44 (0)1242 820615   Email: Sales@Positek.com

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